REXROTH电磁换向阀4WE6E6X/EG24N9K4

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REXROTH电磁换向阀4WE6E6X/EG24N9K4

电源条件

1）根据供电电源种类，分别选用交流和直流电磁阀。一般来说交流电源取用方便；

2）电压规格用尽量优先选用AC220V.DC24V；

3）电源电压波动通常交流选用 %10%.-15%，直流允许?%10左右，如若超差，须采取稳压措施；

4）应根据电源容量选择额定电流和消耗功率。须注意交流起动时VA值较高，在容量不足时应优先选用间接导式电磁阀。

5.控制精度

1）普通电磁阀只有开、关两个位置，在控制精度要求高和参数要求平稳时需选用多位电磁阀；

2）动作时间：指电信号接通或切断至主阀动作完成时间；

3）泄漏量：样本上给出的泄漏量数值为常用经济等级。

两位三通电磁阀工作过程；线圈得电，线圈励磁电磁铁吸合，动铁芯上部带电弹簧的密封块借助弹簧压力将排气口关闭，压缩空气从进气口进入阀门气缸，起到控制作用。失电时，电磁力消失，动铁芯在弹簧作用力下离开固定铁芯向下移动，将排气口打开，进气口关闭，阀门气缸因失气而改变状态。两位四通两位五通电磁阀工作原理与上述的原理相同，只是排气口数不同。这里说的两位的含义；对电磁阀自身来说，就是通电和失电，对所控制的阀门来说，就是开与关。

电磁换向阀的主要故障及损排除

(一)电磁铁通电，阀芯不换向;或电磁铁断电，阀芯不复位;

1.检查电磁铁的电源电压是否符合使用的要求，如电源电压太低，则电磁铁推力不足，不能推动阀芯正常换向。

2.阀芯卡住。如果电磁换向阀的各项性能指标都合格，而在使用中出现上述故障，主要检查使用条件是否超过规定的指标。如工作的压力，通过的流量，油温以及油液的过滤精度等。再检查复位弹簧是否折断或卡住。对于板式连接的电磁换向阀，应检查安装底板表面的不平度，以及安装螺钉是否拧得太紧，以至引起阀体变形。另外，阀芯磨削加工时的毛刺、飞边， 被挤入径向平衡槽中未清除干净，在长期工作中，被油流冲出挤入径向间隙中使阀芯卡住，这时应拆开仔细清洗。

3.电磁换向阀的轴线，必须按水平方向安装。如垂直安装，受阀芯、衔铁等零件重量的影响，将造成换向或复位的不正常。

4.有专项使用泄油口的电磁换向阀，泄油口没有接回油箱，或泄油管路背压太高，造成阀芯“闷死”，不能正常工作。

(二)电磁铁烧毁

1.电源电压比电磁铁规定的使用电压高而引起线圈过热。

2.推杆伸出长度过长，与电磁铁的行程配合不当，电磁铁衔铁不能吸合，使电流过大，线圈过热。当一个电磁铁因其他原因烧毁后，使用者自行更换电磁铁时更容易出现这种情况。由于电磁铁的衔铁与铁芯的吸合面到与阀体安装表面的距离误差较大,与原来电磁铁相配合的推杆的伸出长度就不一定能完全适合更换后的电磁铁。如更换后的电磁铁的安装距离比原来的短，则与阀装配后，由于推杆过长，将有可能使衔铁不能吸合，而产生噪声，抖动甚至烧毁。如果更换的电磁铁的安装距离比原来的长，则与阀装配后，由于推杆显得短了,在工作时，阀芯的换向行程比规定的行程要小，阀的开口度也变小，使压力损失加大，油液容易发热，甚至影响执行机构的运动速度。因此，使用者自行更换电磁铁时，必须认真测量推杆的伸出长度与电磁铁的配合是否合适，绝不能随意更换。

以上各项引起电磁铁烧毁的原因主要出现于交流型的电磁铁，直流电磁铁一般不致于因故障而烧毁。

3.换向频率过高，线圈过热。

(三)干式型电磁阀换向阀推杆处外渗漏油:

1.一般电磁阀两端的油腔是泄油腔或回油腔，应检查该腔压力是否过高。如果在系统中多个电磁阀的泄油或回油管道串接在一起造成背压过高，则应将它们分别单独接回油箱。

2.推杆处的动密封“O”形密封圈磨损过大，应更换。,

(四)板式连接电磁换向阀与底板的接合面处渗油:

1.安装底板应磨削加工，光洁度达0.8,同时应有不平度误差要求100: 0.01,并不得凸起。

2.安装螺钉拧得太松。

3.螺钉材料不符合要求，强度不够。目前，许多板式连接电磁换向阀的安装螺钉均采用合金钢螺钉。如果原螺钉断裂或丢失，随意更换一般碳钢螺钉，会因受油压作用引起拉伸变形，造成接合面的渗漏。

4.电磁换向阀底面“O”形密封圈老化变质，不起密封作用，应更换。

(五)湿式型电磁铁吸合释放过于迟缓:

电磁铁后端有个密封螺钉，在初次安装工作时，后腔存有空气。当油液进入衔铁腔内时，如后腔空气释放不掉，将受压缩而形成阻尼，使动作迟缓。应在初次使用时，拧开密封螺钉，释放空气，当油液充满后，再拧紧密封。

(六)长期使用后，执行机构出现运动速度变慢:

推杆因长期撞击，磨损变短，或衔铁与推杆接触点磨损，使阀芯换向行程不足，引起油腔开口变小，通过流量减小。应更换推杆或电磁铁。

电磁阀型号

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